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Risong Hokuto launches digital platform RIDP

2023-08-11

With the solid promotion of the innovation and development strategy of industrial Internet, the construction of networks, platforms, security and other systems is constantly improving, and the integration and application of industrial Internet in intelligent manufacturing are becoming increasingly widespread. As an implementation path for intelligent manufacturing, digital platforms based on industrial internet are becoming increasingly important in production and manufacturing.

Through independent research and continuous innovation, Guangzhou Risong Hokuto Automotive Equipment Co., Ltd., a subsidiary of Risong Technology, has recently innovatively developed and launched the Risong Intelligent Digital Platform RIDP (R: Risong, Intelligent: Intelligent, Digital: Digital, Platform: Platform) to meet the needs of industry development, based on more than ten years of industry manufacturing experience and service experience from dozens of automotive companies, Can effectively solve pain points in the operation of manufacturing production lines.

Pain points in industrial production

Digital Platform RIDP

The Risong Hokuto Digital Platform RIDP is a core platform that closely links people, machines, and data. It includes a production line operation monitoring system, equipment operation and maintenance management system, equipment symptom management system, and welding quality management system. It integrates data systems such as production line, equipment operation and maintenance, equipment diagnosis, and welding monitoring, achieving visual, convenient, intuitive, and data-driven production management, and achieving refined management of production lines.

RIDP builds an edge data collection gateway and independently develops data collection service software by utilizing industrial internet and data collection technology to facilitate data exchange between OT and IT. By integrating IoT, eliminating data silos, equipment data collection, analysis, and application can be achieved, enabling various management functions such as production line operation monitoring, equipment maintenance management, equipment symptom management, and welding quality management.

IOT fusion, eliminating data silos

Production line operation monitoring

The production line operation monitoring system on the RIDP platform can monitor the overall operation status of the production line, achieve real-time fault alarms, closely monitor process steps, and transmit data for rapid fault localization and repair. The system can also provide real-time information on production rhythm, statistics on vehicle models, output, crop turnover rate, failure time, and other production data, eliminate information time differences, optimize production rhythm in a targeted manner, and improve production line efficiency.

Equipment operation and maintenance management

The equipment operation and maintenance management system on the RIDP platform can statistically analyze various dimensions of information such as workstations, alarm frequency, and downtime, facilitating the tracking of key faults, achieving visual management of alarm data, and ensuring data traceability. Users can backup robot programs with just one click on the system, quickly access pre-set fault help documents, various device information, program differential comparison tables, and other data. The system records various servo parameters, making it convenient for users to compare the historical modifications of parameters before and after, reducing communication costs for different personnel online work, and reducing the time for adding new equipment, achieving system management and improving efficiency.

Equipment Symptom Management

The device symptom management system on the RIDP platform can monitor the health status of devices in real time, strengthen the monitoring of sub healthy devices, prevent mechanical fatigue, and carry out regular and targeted maintenance to extend the service life and ensure smooth production. This system can analyze data of equipment such as cylinders, motors, and guides, compare historical data, monitor various data of the equipment in real time, and have a more comprehensive understanding of the equipment's health status, in order to set alarm thresholds and timely intervene manually.

Welding quality management

The welding quality management system on the RIDP platform collects information from robots, robot controllers, and production line PLCs using a server, establishes a database, and presents it visually to users. Users can use this information and pre trained AI models to formulate welding parameters, issue welding parameters, execute welding, predict quality, and other welding tasks, Scientifically and intelligently set the upper and lower resistance thresholds for welding quality products, as well as provide real-time warnings. This system can monitor and trace various welding processes such as arc welding and spot welding, facilitating analysis and utilization, effectively reducing production costs, and improving welding yield.

RIDP

Our strengths?

individuation

Provide personalized customization, customize personalized products according to different device types.

Industry accumulation

More than ten years of manufacturing experience in the automotive industry and accumulated experience in dozens of automotive companies.

Requirement follow-up

Quickly follow up on customer needs, the software has scalability, meets customer needs changes and additions, and upgrades and iterates according to customer needs.

Collection plan

The two parallel methods of "data reading+sensor measurement" prioritize using the network to read data and reduce the use of external sensors. Higher data accuracy and lower costs.

RIDP

Application cases

Project Overview

The welding and assembly workshop of a certain Japanese vehicle factory has been in use for more than ten years, and the equipment such as guide rails, drag chains, and motors are gradually aging, resulting in a higher failure rate. Plan to import an equipment monitoring and diagnosis system to diagnose the health status of the equipment, as well as trend management, predict faults in advance, arrange maintenance and replacement, and reduce temporary downtime during the production process.

customer demand

·Track monitoring status monitoring, viewing key data historical trends.

·Monitoring the health status of drag chains and viewing historical trends of key data.

·Real time diagnosis, triggering alerts for sub health devices.

·Develop a visual interface that can be accessed remotely through a computer.

Solution

·Install sensors to monitor real-time vibration signals of guide rails, drag chain tension and pre tension signals.

·Adopting a distributed data acquisition scheme, the detection signals of each line are transmitted to the server.

·The server analyzes and processes data, outputs processing results, and provides decision-making basis.

·Develop a web-based visualization interface for remote access via local area network.

The industrial internet is empowering the digital transformation of various industries and has shown tremendous development prospects and strong support. The digital platform RIDP launched by Risong Technology will effectively promote data exchange and resource collaboration throughout the entire product process, production processes, and upstream and downstream of the supply chain, accelerate enterprise digital transformation, and assist in the high-quality development of intelligent manufacturing.

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